"Made in China 2025" Technology Roadmap for Key Fields (2015 Edition) was recently released. The roadmap focuses on the major needs of economic and social development and security, selects 10 major strategic industries to achieve key breakthroughs, and strives to be in the international leading position or the international advanced level by 2025. As one of the 10 major fields, the development goals, directions and key areas of CNC machine tools and robots are clear.
According to the "Roadmap", in the field of CNC machine tools and basic manufacturing equipment, by 2020, the domestic market share will exceed 70 percent ; by 2025, the domestic market share of CNC machine tools and basic manufacturing equipment will exceed 80 percent , entering the ranks of world powers in general. .
In the field of robotics for industrial computers, by 2020, the domestic market share of self-owned brand industrial robots will reach 50 percent , and the domestic market share of domestic key components will reach 50 percent . The industrial system, robot research and development, manufacturing and system integration capabilities strive to reach the world's advanced level, a new generation of robot prototypes have been successfully developed, and a certain scale of demonstration applications has been realized.
CNC工作機械がインテリジェンスを実現
CNC工作機械とは、高速、高精度、インテリジェンス、複合、多軸リンケージ、ネットワーク通信、その他の機能を備えたCNC工作機械を指します。 基本的な製造設備は、さまざまな機械や設備を製造する設備の総称です。 CNC工作機械および基本製造設備には、金属切削工作機械、特殊加工工作機械、鋳造、鍛造、溶接、熱処理などの熱処理設備、添加剤製造設備などがあり、基本的、普遍的、戦略的な特性を備えています。
my country has been the world's largest producer, consumer and importer of machine tool equipment for many years. In the next 10 years, the rapid development of key industries such as electronics and communication equipment, aerospace equipment, rail transit equipment, electric power equipment, automobiles, ships, construction machinery and agricultural machinery, as well as the continuous progress of new materials and new technologies Equipment presents new strategic needs and transformational challenges. The demand for CNC machine tools and basic manufacturing equipment will change from medium and low-end to low-end, from stand-alone to manufacturing cells and complete systems including robot loading and unloading and online inspection functions, from digital to intelligent, from general-purpose machine tools. Change, electronic and communication equipment manufacturing equipment will be a new demand hotspot.
In order to meet the market demand, the development goal proposed in the "Roadmap" is that by 2020, the domestic market share of CNC machine tools and basic manufacturing equipment will exceed 70 percent , and the domestic market share of standard CNC system and intelligent type will reach 60 percent and 10 percent respectively. percent , the domestic market share of spindles, screws, guide rails and other functional components will reach 50 percent ; by 2025, the domestic market share of CNC machine tools and basic manufacturing equipment will exceed 80 percent , of which the average time between failures of machine tools used in the automotive industry. Reached 2000 hours, accuracy retention reached 5 years; the domestic market share of standard CNC system and intelligent type reached 80 percent and 30 percent respectively; the domestic market share of spindle, screw, guide rail and other medium functional components reached 80 percent ; CNC machine tools Together with basic manufacturing equipment, it has entered the ranks of world powers.
According to the "Roadmap", in terms of key products, it will focus on the development of key industries such as aerospace equipment, automobiles, and electronic information equipment to develop CNC machine tools, advanced forming equipment and group process production lines. Including: electronic information equipment processing equipment, large-scale structural parts manufacturing and assembly equipment for aerospace equipment, key aero-engine manufacturing equipment, key manufacturing equipment for ship and marine engineering equipment, complete sets of processing equipment for key components of rail transit equipment, and complete sets of processing equipment for key automotive components Equipment and production lines, four major automotive process assembly production lines, large-capacity power equipment manufacturing equipment, engineering and agricultural machinery production lines and other products.
添加剤製造装置の分野では、効率的な添加剤製造プロセスの飛躍的進歩と、チタン合金、高{{2}などの高性能-大規模主要コンポーネント用の装置一式に焦点を当てます。 }強度合金鋼、高-強度アルミニウム合金、高温-温度合金、非-金属工学材料、および一連の独自技術を備えた複合材料。 、特殊材料および主要なエンジニアリング技術は、レーザー、電子ビーム、イオンビームおよびその他のエネルギー源によって駆動される主流のプロセス機器を開発します。 材料の準備、プリントヘッド、インテリジェントソフトウェアのボトルネックを克服して、産業チェーンを構築します。
CNCシステムに関しては、マルチ-軸、マルチ-チャネル、高-精度補間、動的補償とインテリジェントプログラミング、自己などの機能を備えたインテリジェントCNCシステムの開発に焦点を当てます。 -監視、保守、最適化、および再編成。 開発者ができるようにする標準化された基本プラットフォーム、さまざまなソフトウェアおよびハードウェアモジュールの介入、標準インターフェイス、モジュール化、移植性、拡張性、互換性などの機能を備えたオープンCNCシステムを提供します。
In terms of high-performance functional components, focus on the development of 20,000-40,000 r/min high-speed motorized spindles, multi-axis linkage spindle heads, precision gratings, high-speed and high-precision spindle bearings, 1-2 grade ball screw guides, and turntables with positioning accuracy less than 6", etc. , research and develop complete sets of equipment for precision machining, forming, testing and assembly of high-performance functional components.
主要な一般的な技術では、デジタルコラボレーティブデザインと3D / 4D完全製造プロセスシミュレーション技術、精密および超精密工作機械の信頼性と精密保守技術、複雑なプロファイルと困難な{{ 3}}から-の機械材料、およびオンラインテスト技術。
In terms of application demonstration projects, the intelligent upgrading project of "CNC machine tools and basic manufacturing equipment", a major scientific and technological project, the application demonstration project of aerospace high-end manufacturing equipment, the application demonstration project of key components of automotive lightweight materials and new assembly technology and equipment, and the application demonstration project of new technology and equipment for ships will be carried out. Demonstration project of ship plane/curved surface intelligent processing line application.
In terms of strategic support and guarantee, the "Roadmap" recommends that, first, establish a collaborative innovation center for common technologies of CNC machine tools, and focus on solving key restrictive technologies such as digital design technology, dynamic and static thermal characteristics test technology, and reliability and accuracy retention. The second is to set up an advanced forming process innovation center and promote the close integration of manufacturing process and manufacturing equipment.
新世代ロボットデモンストレーションアプリケーション
ロボットは、最新の製造技術、新素材技術、情報制御技術を統合した半自律型または完全自律型の機械であり、インテリジェント製造の代表的な製品です。 ロボットには、製造環境で使用される産業用ロボットと、非-製造環境で使用されるサービスロボットが含まれます。 その中で、サービスロボットは、家庭で使用される、または直接サービスを提供する個人/家庭用サービスロボットと、さまざまなアプリケーション環境に応じて特別な環境で使用される専門サービスロボットに分けられます。
In recent years, my country's robot market has developed rapidly. In 2014, China's industrial robot sales reached 56,000 units, becoming the world's largest industrial robot market. Various types of service robots for the elderly and disabled, disaster relief and public safety have begun to enter demonstration applications, and household service robots such as cleaning robots, two-wheeled self-balancing vehicles and model drones have entered the consumer market. It is estimated that by 2020, the sales volume of industrial robots will reach 150,000 units, and the number of units will reach 800,000 units; by 2025, the sales volume of industrial robots will reach 260,000 units, and the number of units will reach 1.8 million units.
In accordance with the development goals set in the "Roadmap", by 2020, my country will basically build a market-oriented, enterprise-centered, and closely integrated robotics industry system. The domestic market share of self-owned brand industrial robots has reached 50 percent , the domestic market share of domestic key components has reached 50 percent , and the mean time between failures (MTBF) of products has reached 80,000 hours; service robots are used in elderly care, rehabilitation, social services, disaster relief, etc. Realize small batch production and application in the field; make breakthroughs in the core technology of the new generation of robots; cultivate 2 to 3 leading enterprises with an annual output of more than 10,000 units and an output value of more than 10 billion yuan and international competitiveness, and create 5 to 8 leading enterprises Robot supporting industry cluster.
By 2025, a complete robot industry system will be formed, and robot RD, manufacturing and system integration capabilities will strive to reach the world's advanced level. The domestic market share of self-owned brand industrial robots has reached more than 70 percent , and the domestic market share of domestic key components has reached 70 percent . , began to be popularized and applied in people's life, social services and national defense construction, and some products were exported; a new generation of robot prototypes was successfully developed, and a certain scale of demonstration applications was achieved; 12 companies entered the world's top five.
産業用ロボット、サービスロボット、新世代ロボットが次の開発の焦点です。 なかでも産業用ロボットの分野では、国内の産業用ロボットが溶接の規模を実現できるように、多関節産業用ロボット、並列ロボット、移動ロボットのオントロジー開発と量産化を実現する必要があります。ハンドリング、スプレー、加工、組み立て、テスト、クリーン生産などの統合アプリケーション。
サービスロボットの分野では、高齢者介護や障害者、国内サービス、社会公共サービス、教育、娯楽などの消費者サービスの分野でのロボットの開発に焦点を当てる必要があります。 医療リハビリテーションロボット、宇宙ロボット、レスキューロボット、エネルギー安全ロボット、ドローンなどの特殊ロボットの開発に焦点を当てています。
新世代ロボットの分野では、インテリジェント製造のニーズを満たすことができる新世代ロボット、特に小規模なバッチカスタマイズと互換性のある新世代ロボットを積極的に開発する必要があります。 、パーソナライズされた製造、および柔軟な製造。動的で複雑なタスクを完了でき、人間と共同で作業できます。
重要なコンポーネントに関しては、ロボット用のサイクロイドピンホイールレデューサー、ハーモニックレデューサー、高速および高性能のロボットコントローラー、サーボドライブ、サーボモーターの研究と開発に焦点を当てる必要があります。高精度の-ロボット、センサー、その他の製品。 センサーに関しては、家庭用ロボット業界のアプリケーションニーズを満たすために、関節の位置、トルク、視覚、触覚、感光性、高周波測定、レーザー変位、およびその他のセンサーの開発に焦点を当てる必要があります。
In terms of key common technologies, the first is to overcome the whole machine technology, improve the control performance, human-computer interaction performance and reliability performance of robot products through the serial design and batch manufacturing of robots, improve the robot load/self-weight ratio, and human-robot collaboration. Safety is the goal, and key common technologies will be tackled in stages. The second is component technology, aiming to break through the key components of robots, meet the application in the domestic market, meet the needs of key components of collaborative robots with humans, and meet the needs of key components of new robots, and carry out key common technology research in stages. The third is to integrate application technology, with the goal of improving the robot's ability to reconfigure tasks and adaptively adjust deviations, improve the robot's ability to complete complex tasks in a human-machine coexistence environment, and promote the integration of robots into human life, and carry out key common technology research in stages.
アプリケーションデモンストレーションプロジェクトでは、ロボットの主要コンポーネントの開発とアプリケーションデモンストレーションプロジェクトを促進し、レデューサー、コントローラー、サーボモーター、ドライブ、センサーなどの主要コンポーネントの開発と産業アプリケーションをサポートする必要があります。 産業用ロボットコア技術の研究とアプリケーションのデモンストレーションプロジェクトを促進し、産業用ロボットのコアテクノロジー、マルチ-産業用ロボットのコラボレーション技術とインテリジェントな産業用ロボット技術の研究をサポートし、サブ-セクターに応じてデモンストレーションアプリケーションを促進します。 サービスロボット技術の研究と応用実証プロジェクトを促進し、医療、リハビリテーション、高齢者介護、障害者、救助などのための社会的および公共サービスロボットの開発を支援することに焦点を当て、良好な社会的および政策的環境を作り、実証と応用を促進する国産品の。 ロボット工学の人材育成のデモンストレーションプロジェクトを推進し、ロボット工学-関連の専門分野の構築を強化し、-学際的なクロス-統合を強化し、国際交流と学習を強化し、海外高等教育の導入を加速します{ {5}}才能を終わらせ、ロボット工学を教えるデモンストレーションサイトを設置し、基本的な才能を育成します。
In terms of strategic support and guarantee for industrial computers, the "Roadmap" suggests that special plans for robots should be prepared, to support and promote the construction of independent innovation capabilities and independent brands of robots, and to reward enterprises or projects that have driving or outstanding contributions to industrial development, and implement them. The "Three-Year Action Plan for Enhancing the Core Competitiveness of Manufacturing Industry (2015-2017)" supports the industrialization projects of key technologies of industrial robots. Establish a robot collaborative innovation center to carry out research on robot common technologies and key technologies. Establish a robot testing and evaluation center to realize the performance testing capabilities of robots and their key components, as well as reliability and safety performance evaluation capabilities, and promote the robot evaluation and certification system. At the same time, it is necessary to strengthen the research and formulation of basic common standards, key technical standards and key application standards for robots, and actively participate in international standardization work.
